One he11 of a post!
I cut and pasted the best of the posts on this thread into a word document for training a bunch of Navy C-12 pilots. Most of us learn best from stories. There were some good ones here.
Thanks to all who posted.
This weather encounter happened to me during an afternoon flight in October of 1999, from Diego Garcia (an island in the Indian Ocean) to Bahrain (in the gulf). The weird part of it was, we had NO RADAR. The whole premice of the mission was to deliver it to Bahrain where it could get fixed (had a part we needed up there). So we were told to try and fly it up there, but if the T-storms got in the way, to come home.
We went to the weather guessers, and had satellite printouts and forecasts for our trip. Off we went, and all was well, until we encountered an innocent enough looking cloud, with "blue sky" on the other side. It looked blue until we got real close, then it became gray/black-- a wall of water, the noise alone was so bad it was hard to communicate in the cockpit (sound of rain hitting the aircraft). We had put our heading bugs 180 out, just in case, before we entered the cloud. The turbulence was throwing us around, we just flew attitude, not really worrying about altitude. When we 180'd, and emerged from the cloud, we went home (Diego) with our tail between our legs, not wanting to repeat that again.
The 180 turn is debateable, but we figured if we didn't pop out of the cloud with blue sky all around, we were going to turn around (lest we run into a thunderstorm). So that's what we did.
I've had to fly attitude for real, twice so far. Both times, the turbulence was good enough to make the panel a little blurry. At night, putting the flight instrument lights up bright helped illuminate the Attitude Indicator so I could fly attitude easier, until I could get out the turbulence..
If I expect turbulence, I kick off the autopilot (so it doesn't try to maintain altitude and over-g the airplane). I get to Turbulent air penetration speed (170 KIAS in the C-12) with a power reduction before I enter the clouds (usually get some turbulence in clouds). I think passengers appreciate that, it makes for a smoother ride. The King Air (C-12) has a tendency to wobble about the yaw axis in turbulence, so we leave yaw damp on, and it works like a champ to keep the nose in one spot. If below 5 deg., then the anti-ice equipment comes on as well.
This post is too long, I'm stopping right here!