Cubonaut875
FI Supporter
- Joined
- Jul 4, 2023
- Posts
- 112
- Type aircraft owned
- CCX-2000 FX3
- Base airport
- 3MY
- Ratings
- Private SEL
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According to information available, a Reiff engine heater typically aims to raise the engine oil temperature around 80°F above ambient temperature, with a thermostat limiting the maximum oil temperature to around 150°F, effectively capping the engine's maximum heated temperature at that level.
There are two reasons to use a thermostat. One is to turn on the preheat system if the ambient temperature falls below a certain level. Our system does not include such a thermostat but they are available from various sources.
The other reason is to prevent overheating while the engine heater is operating. Our cylinder heaters do not have a thermostat control, but some of the oil heaters do. While the engine is running the cylinder normally runs about 300-350oF. Our cylinder heater heats it about 70-90o over ambient, so there is no danger of overheating anything and, therefore, no need for a thermostat.
Our oil heaters are sized to raise the temperature of the oil up to 100o above ambient, and a thermostat on some systems further limits the oil to about 190o actual. This means in normal winter use the thermostat never cycles - it just stays closed (on). This design approach gives you the benefit of a thermostat controlled maximum oil temperature, without the disadvantage of limited thermostat life due to constantly cycling on and off.
One brand does not use a thermostat and criticizes them because they have a finite life expectancy (100,000 cycles for ours) and when they fail they can fail closed (although this is rare - they almost always fail open) and allow the heater to run continuously and overheat the oil. This is a valid concern with some other brands of oil heaters. It is not a concern with ours because our thermostat does not cycle, and because our oil heaters are sized so that they will not overheat the oil even if the thermostat fails closed and the heater runs continuously. In fact, we had to demonstrate this to the FAA to get PMA approval.
The other brand's approach with their multi-point system is to use a low wattage oil heater with no thermostat, which heats the oil 30-50o above ambient. We feel this is not enough heat in cold weather. More heat thins the oil for better circulation and lubrication on start-up and reduces your engine warm up time. A higher wattage oil heater will also give much faster preheating. We believe more heat is better, as long as the oil temp remains at a safe level.
Another thing to be aware of with the other brand's approach to oil heating is that on many engines they use a submersible probe heater in an oil drain hole. We considered using this type but decided against it. Even though it's only 50 watts, the watt density (watts per square inch) is very high due to the small surface area of the heating element. We are concerned about the possibility of the surface temperature exceeding 300o, which would overheat and damage the oil. Our 4" x 1.5" element has more wattage but much lower watt density, so gives more gentle heating of the oil without risk of scorching.