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The original design engineers were asked why the design (of the Tomahawk wing) had been changed. Both said it was their opinion that the airplane's structure had been simplified for manufacturing purposes after it left their design shop.
The design engineer said that removing wing ribs and changing the spar design would make the wing less rigid, i.e., "soften" the wing.
He said the softened wing structure could change the airfoil shape, making the wing a new and unknown commodity in stalls and spins.
[*]He said he had inspected a PA-38 wing and found it to be very soft, and able to be torsionally twisted without substantial effort.
Before sending the airplane to the production design shop, the remaining design engineer stated the airplane had problems with "A very strong rolloff, I think, to the left."
[*]The designer was asked if the type ailerons the Piper PA-38 was certified with would be effective in stopping the wing's rolloff at the time the stall occurs. He said, "I doubt it. They're marginal ailerons."
[*]FAA Service Difficulty Reports related to the wing were examined for the period between 1986 and April, 1995. Fifteen reports showed loose rivets in the wing, bent aft spar attach fitting, and undertorqued wing spar attachment plate bolts.
A production engineer at the manufacturing facility stated, "The production Tomahawks I eventually became airborne in, only as part of my job, were, to a plane totally unpredictable...the wings flexed noticeably... ."
[/list=1]One of the original desginers of the airplane stated, "The aerodynamic performance of a GAW-1 wing is very sensitive to airfoil shape. If the shape became distorted, the performance would rapidly deteriorate...the use of a flexible surface...opens a Pandora's box regarding its performance. The effects...encountered by an aeroelastically soft GAW-1 wing in stalls and spins would be impossible to resolve in a conventional flight test program."