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I second the Kinko's method. Took a flash drive in with the PDF files, they printed it out on a green paper that matched to Jepp color, cut the pages down to size put a thick plastic cover on it and bound it for between 20-30 bucks. Simple, cheap and didn't take long at all.
Those of you who have printed, were you able to print "double" sided? I'm trying to figure how to piece it together so it resembles the Jepp style logbook.