FROM THE LATEST ISSUE OF AIR CARGO WORLD:
http://www.aircargoworld.com/features/0807_1.htm
The 767-300 is one of Boeing's newest conversion programs, launched in October 2005 with All Nippon Airways as the first customer. The 767-300 converted freighter will have virtually the same cargo capability as the 767-300 factory-built freighter, with about 52 tonnes of structural payload at a range of approximately 3,100 nautical miles at 412,000 pounds maximum takeoff weight.
Under the Boeing Converted Freighter program, Boeing is totally responsible for all modification designs, management, certification and after-delivery service.
Boeing also manages the modification centers that actually perform the touch labor.
The 767-300 conversion modification centers are Singapore Technologies Aerospace in Singapore and Alenia Aeronavali in Italy. It takes about 120 days to convert the plane to a freighter, and the plane can carry 24 88-by-125 inch pallets on the main deck plus 14 LD-2 containers and four 96-by-125 inch pallets on the lower deck.
There are two 767-200 "special freighter" programs available.
Aeronavali has a license from Boeing to convert 767-200 planes to cargo configuration. Israel Aircraft Industries' Bedek Aviation Group began a conversion program in late 2001, designated the 767-200BDSF. It initially converted nine 767-200s for Airborne Express without a main deck cargo door. It then obtained supplemental type certificates in the United States, Europe and Israel for conversion with a maindeck cargo door.
The company has converted 29 767-200s for ABX and GECAS, with the GECAS aircraft flying for Tampa Airlines in Colombia and Star Air in Europe. Hadassah Paz, a spokesman for Bedek Group, said the company has "
quite a number of firm orders and options for the 767-200 conversion, (but) because the passenger segment is booming, customers currently have difficulties getting feed stock."
Conversion is done in Israel and Brazil.
Paz also said Bedek has launched a 767-300 conversion program under a 50/50 partnership with Mitsui. These will be converted through the establishment of the M&B Conversion Company in Dublin.
The first 767-200 freighter conversion being done under the Boeing approved service bulletin is nearing completion at Aeronavali's Venice facility and is expected to fly in September or October, according to Giuseppe Gambino, Aeronavali's sales manager. Boeing will perform all the certification test flying, Gambino said. The company has firm orders for five conversions, including the test aircraft that will be turned over to the customer once certification is completed. Options on another five conversions have also been placed, and Aeronavali "is in serious discussions" with several other possible customers, Gambino said.
Cargo conversion of the 767-200 takes about four-and-a-half months and costs roughly $12.5 million, he said. However, Air Cargo Management Group put the cost of the 767-200 converted freighter at $9 million to $10 million and conversion of the A300-600 or A310-300 at $8.5 million to $9.5 million.
Total cost of conversion obviously depends on numerous factors, including the cost of the airframe plus engines and avionics.
And while it used to be that a general rule of thumb was that the low initial cost could overcome the longer-term higher cost of maintenance and fuel, that rule could be changing.
Fried noted as jet fuel moves closer to $4 a gallon, "there is a compelling argument to purchase one of those (newer) aircraft. I've heard that there is a 25 percent efficiency of the newer aircraft over the planes that are out there now."